Harley clutch adjustment nut size. May 30, 2015 · I did the clutch adjustment wrong.

Harley clutch adjustment nut size Includes the 2 piece's in the last picture. Lock down adjuster nut w/o letting adjuster screw move, etc. Mar 8, 2022 · Correct. 2) Loosen the lock nut on the clutch pack pushrod adjuster. Sep 7, 2019 · Have a 1994 Sporster1200. 120 inch lbs is 10 ft lbs. Tighten jam nut, torque to specs, do the 3 pull thingee, and finally adjust the clutch cable slack. Used to loosen and tighten the jam nut on a Harley clutch. Upon replacing all items on the primary side I ensured all where torqued correctly. and nut(#5) and with the proper size extractor, you should be able to unscrew the adjuster Aug 28, 2020 · Adjusting the clutch inside the primary on the Milwaukee Eight Softail. Check freeplay. Tighten bleed screw and back off adjust screw 1/2 to 3/4 turn. 6 Nm), while holding adjusting screw with an Allen wrench. Part # Component 23 1 58-622 Clutch Retaining Nut Assy 24 1 58-769 Complete Replacement Clutch Assy 25 1 96-83 Clutch Drive Plate, Steel Lower 0. The clutch hub nut is reverse threaded. it also shows cab Feb 5, 2024 · Easy Guide to Clutch Adjustment on Harley Davidson Riding a Harley Davidson is fun! But to ride safely, your bike must work well. Continue the adjustment process until the release arm is at that 1/2 inch. The tool features a window in its socket so the technician can see the position of the hex while holding the adjustment screw as the jam nut is tightened. Pull clutch cable ferrule away from clutch lever bracket to check free Sep 27, 2024 · Adjustment Steps: To adjust, locate the clutch adjustment point, make necessary adjustments to achieve the correct free play, re-tighten the lock nut, and test the clutch operation afterward. a. After adjusting the clutch, it took nearly all of the threads on the cable housing to get the cable adjusted right. Nov 12, 2012 · With slack in the clutch cable, you loosened the jamb nut, then with an allen wrench, turn the adjustment screw to the right until it hits stop, then back 1/2 turn. combination wrench or adjustable wrench; Through hole allows access with hex wrench to hold clutch adjuster screw while simultaneously tightening the adjuster lock-nut ; Heavy duty tool for shop or home use; Compact design fits easily in the saddle bag or tool Jun 5, 2012 · Going off memory there are some ball bearings in the clutch that can become unseated when tension is lost like that. May 30, 2015 · I did the clutch adjustment wrong. So I reinstalled same way the old basket assembly was. How to adjust clutch on Harley easy way is question we see often. My box wrench wouldn't fit real good on nut and it was gonna strip nut. On Wide Glide models only, the manual says the actual adjusting nut must be moved with a drift pin (I assume you cannot get a wrench on it, and the diagram shows the nut has knurled teeth). Lock the stud with the jamb nut. Wait a day to refill the primary. Clutch plates are useable, but the clutch isn't engaging completely. Reason for replacing hub is the weld failed. Sent from Motorcycle. 1996 FXDS-CONV S&S E. The clutch basket assembly was a complete piece when I purchased it from HD. 1-13. What kind of wrench are you guys using? It's a TC 103 motor if that matters much. Adjust your clutch by running the adjustment screw IN until you feel tension, then back it off 1 to 1/2 turn, then lock the nut. I've spent countless Video-In this completely free DIY video we show you how to adjust your Harley-Davidson clutch internally. Apr 11, 2007 · You'll need 1 3/16" socket for the clutch hub nut. Allows clutch basket to move in and out. Adjusted the clutch barrel adjuster to a dime gap at the lever. Place a suitable size arbor in the clutch hub surface and press the clutch hub (A, Figure 107) out of the bearing. 1/2 inch + or - whatever the book spec is. I used a commercial mower deck alignment bar, drilled a couple holes in one end and welded 2 pins into those holes to match the spacing of the nut. Apr 9, 2007 · hi lookiing for some help i have a 1994 fxr and tried to adjust the clutch as per the Harley manual. This will give you full travel on piston. Tighten the jamb nut while preventing the screw from turning. com Oct 19, 2015 · Clutch Adjustment Jamnut is JAMMED! Jump to Latest 18K views 33 replies 18 participants last post by Rounderz Apr 29, 2022 Jul 3, 2021 · The Common FAQs of How To Adjust The Clutch On A Harley Q: How do you adjust the clutch on a Harley Davidson bike? A: There are a few steps to adjusting the clutch. 049 28 1 58-987 Cover Assembly, Starter Gear 29 1 58-969 Cover, Starter Gear,billet Jul 18, 2016 · Sudden loss of clutch adjustment. 7. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Jun 30, 2013 · My clutch cable had gotten a pretty good ways out of adjustment, maybe a little over 1/4" free play between the ferrule on the end of the cable housing and the lever bracket. From checking cable tension to monitoring hydraulic fluid levels, ensure your ride remains smooth. It is essentially two drive plates riveted together and it is supposed to help broaden the friction zone and make the bike a little smoother when letting out the clutch (or so the internet tells me). Discover when to seek professional help to keep your Jul 20, 2016 · Took the transmission apart to replace the broken part. Nov 19, 2012 · Its almost impossible to torque the nut as you need to hold the Allen in the center. Do not ride your bike without adjusting the installed gap. Jan 19, 2010 · Reinstall your pushrod, retainer marked "OUT' on the side that faces out and your adjustment screw and nut. _____ Need An Affordable Option To Adjust Your Clutch Nut On Your H-D ®? A Simple Solution Without Breaking The Bank. lbs. I then realized I did not have the lockwasher in there. Pull the clutch lever all the way to the hand grip. Apr 24, 2022 · The arm should be at 1/2 inch from the cover after all the other clutch adjustments have been made. What Tools Are Needed For Clutch Adjustment? Dec 16, 2024 · Likewise, the small clutch adjustment cover is round and mounted by two screws. There's no given range cause you're not going to successfully torque it with a torque wrench and keep your clutch adjustment. Lowered the bike to the floor, but the tire still wants to turn and the nut's not budging. 1/2 to 3/4 "slop" will come out first time you cycle clutch lever. But to truly enjoy the ride, maintaining your bike's performance is crucial. May 10, 2021 · The adjustment made under the derby cover is done with the cable still at full slack! With the jamb nut backed well off, turn the screw in just to the point where you feel it make contact with the clutch, then back off 1/2 turn out. Under the cap, there is a nut, and a lock washer. Clean the threads well Prime the threads with loctite primer(if you can find it, I couldn't and used acetone to clean things up) Tighten the comp nut to 75 ft. I made a tool for that 4 hole comp sprocket nut. That's automatic transmissions 101. Our Clutch Adjuster Nut Tool for H-D® is compact and easy to use for quickly making clutch adjustments. Clutch Hub Nut - 37495 Nov 20, 2024 · It’s all about removing the clutch cable cover, adjusting the clutch cable, removing the derby cover, adjusting the clutch, putting the derby cover back on, and moving the clutch cable back down. Now however, I'm experiancing a problem with the clutch not releasing all the way, which causes the bike ot try to pull forward when stopped and alot of difficulty getting into neutral. The gap must be set correctly for optimal performance. One important part is the clutch. We'll also give you a good look behind the primary Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the V-Twin Manufacturing Clutch Adjuster Screw. Turn cable adjuster away from jam nut until slack is eliminated at hand lever. 1) Slide the rubber boot off the adjustment nut assembly, in the clutch cable. On my 08 the specs are 1. Aug 15, 2005 · What is the actual size of the nut used to lock down the hex adjustment screw in the clutch adjustment procedure. Followed the directions in the service manual, Tightened the clutch adjusting nut to snug, backed off a quarter turn. Let’s go over the main steps, quickly: First things first, you need to reveal and adjust the clutch cable adjuster. what is the difference in the 1/2 to 1 full turn- i forget? Riding a Harley Davidson is more than just a mode of transportation; it's a lifestyle embraced by those who crave freedom on the open road. Remove the “C” clip from the bottom of the clutch lever Mar 7, 2007 · Here is another clutch adjustment method Credit HIPPO for this proceedure 1) Loosen the clutch cable adjuster and remove ALL the slack in the cable. This is for Harley Davidson Milwaukee (m8) models. Gotta remove the outer 'derby' cover for access to the adjuster screw. Note the 7/32 allen wrench picture is to demonstrate how it works. The release adjustment and handlebar adjustment aren't sufficient- because although the threading on the release end of the clutch cable is almost all the way down, with the upper adjustment nut near the top of the threading; the clutch still isn't engaging as well as it was before. Loosen the locknut and turn the adjuster to provide the correct amount of free play in the lever. 8. Jan 23, 2016 · 22 1 95-778 Clutch Rod Seal Item # Qty. remove the slack from the cable adjuster, watching the clutch lever move as you do this. 075" thick feeler gauge) to measure the free play at the clutch lever. A properly adjusted clutch ensures smooth gear shifts and enhances the overall riding experience. Sep 6, 2003 · 88 Softail Clutch Hub Questions, Zippers Ring & Hub Bearing Does anyone have a picture of a zippers reinforcement ring installed on a harley Clutch hub? does the chamfered side go towards the trans or the hub? Also do you always needs to replace the clutch hub bearing mine has less than 3000 miles on it. Oct 8, 2024 · Now turn the screw back out by 1/2 turn. Seems to me the only time the lever walks out from the grip is when the throwout bearing is going south. Then, make sure you hold the adjustment screw motionless while you tighten that jam nut. It would just unscrew itself out. On the 1994-2003 cover, the primary chain inspection cover is still round using two screws to mount it. Sep 16, 2024 · Adjusting the Clutch Lever. My guess is if you do the clutch adjustment properly, your clutch cable will work. Correct distance from the back of the pressure plate to the front of the clutch is 31/32" for 1967 and earlier Servi-cars and 1-1/32" for 1968 and later Servi-cars. But don't mess with the lever. The last step is setting cable tension The installed gap is the separation in the clutch pack created by adjusting the Rekluse Adjuster Assembly. Find the V-Twin Manufacturing Clutch Adjuster Jam Nut at Dennis Kirk. Clutch adjustment is made by turning the push-rod adjusting screw into the releasing disc, then tightening the lock nut. Nov 16, 2020 · So when you take them out to install an extra plate kit, you just removed the friction zone and the ability to adjust were the clutch engages. Use a 9/16-inch wrench to loosen the locknut on the adjustment screw. Jun 18, 2012 · `89 and earlier diaphragm spring type clutches have a nut that takes a 1-1/8 inch socket. Thank you. scribe a line on the nut and compensator Tighten the nut an additional 45-50 degrees. It helps change gears smoothly. You only need a few tools and the process is straightforward. However, th Learn Harley Davidson clutch adjustment and primary chain adjustment for your Harley Softail or Dyna model. Make sure you get the adjustment screw (inside the derby cover) ALL THE WAY IN before you back it out 1/4 to 1/2 turns. The bar is about 24" long to properly torque the nut, crank it tight. Adjust the Screw: Turn the adjustment screw clockwise to increase engagement or counterclockwise to decrease it In this episode we will show complete procedure how to perform Harley clutch adjustment. 119 26 8 58-762 Clutch Plate, Friction 27 7 96-34 Clutch Plate, Steel 0. _____ Sep 6, 2009 · Got the primary locked with the locking tool and have the clutch out but trying the get the clutch hub mainshaft nut off turns the rear tire. Dec 29, 2023 · I put it all together and went to adjust the clutch on the outside of the primary. 5. How To Adjust Harley Evo Clutch/How To Adjust Clutch Harley Sportster? Follow the below-mentioned instructions thoroughly-First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Feb 4, 2024 · Frequently Asked Questions Of Adjusting The Clutch On A Harley How To Adjust A Harley Clutch Cable? Begin by locating the clutch cable adjuster near the middle of the cable. Do I have to bend a tab on the lock washer before loosening the nut, and is the lock washer re-useable? 3. The normal procedure would be to unload the clutch cable at the adjuster on the left fork, back the adjustment screw out in the primary until it spins freely, then turn it in until you begin to feel tension. 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers. Use a ½” and 9/16” wrench to loosen the jam nut back, then induce the maximum amount of slack. Loosen the Lock Nut: Use an appropriate wrench to loosen the lock nut on the clutch cable adjustment screw located at the primary cover. Troubleshooting Issues: Common problems such as stiff levers or inconsistent engagement can often be resolved by bleeding the system, checking for leaks The 11/16" deep socket is capable of adjusting all clutches, factory and aftermarket. I think the nut is 11/16. To break this free, you will want to use a wrench for the nut itself (in our case an 11/16) as well as a hex key to hold the clutch adjuster in place as you do. 75 turns out to avoid clutch drag when hot. However, it isn’t as difficult as you might imagine to adjust Nov 7, 2024 · Heavy Duty HARLEY DAVIDSON JAM NUT. Aug 15, 2005 · What is the actual size of the nut used to lock down the hex adjustment screw in the clutch adjustment procedure. Deep socket allows tool to recess into clutch basket and can be driven with 11/16 in. Whether it is worn from time (which is typically needed between 20,000 to 60,000 miles), from an accident that’s had lingering effects on your bike, or any other miscellaneous cause, your clutch will eventually fail. Nov 13, 2024 · To adjust the clutch cable tension, remove the derby cover screws, expose the clutch adjustment screw, use a half-inch wrench to turn the adjuster, break loose the lock nut, create free play in the clutch lever, tighten the adjuster screw, take slack out of the cable, and aim for about an eighth of an inch of play in the lever. 2011 Road King Classic, S&S 124 LC, High Flow fuel injector, 58mm throttle body, Energy One clutch and AIM clutch module, Bassani fishtails on V&H Dresser Duals, Arlen Ness Big Sucker Stage II Air Cleaner, Power Vision. . 0 Members and 1 Guest are viewing this topic. Put it back together, and I am having a heck of a time getting the clutch adjusted just right. Feb 20, 2011 · Then, adjust the cable once the clutch adjustment is done. It sounds like you have the updated service bulleting for torquing them back down. This quick video will show you how to do it in about 3 minutes and help you enjoy the ride Aug 7, 2011 · Have a 2010 Ultra w/103 kit and am trying to fine tune clutch adjustment. Adjusting per instructions in my manual as I have done successfully many times before I had the screw and nut turn out together everytime I'd pull it in with the bike started. Jan 15, 2021 · The 3 hole nut in the 1st pic sets the crank bearing preload. It's designed to be used with a 11/16" combination wrench and the hollow center allows for a hex wrench to be used to hold the Nov 28, 2021 · Just turned over 25,300 miles. 2) Completely pull the clutch lever. If lever has too much free movement, turn adjusting nut 9 inward (to right). Adjusting the clutch cable is essential for your Harley-Davidson Sep 17, 2021 · The more you ride your Harley-Davidson Big Twin, obviously more wear and tear will occur to your bike’s clutch. Screaming Eagle ignition,V&H Jun 27, 2015 · Tighten the steering head nut a bit more for a better result. Sep 10, 2021 · Is the clutch adjust just through the cable or is there more to it for the 1300 my bike is a 2006 VTX 1300 S me I cannot remember what size socket you need for Two things are critical when setting the position of the clutch arm on a typical Shovel four speedmake sure when ya' turn in the adjustment screw (which will move the lever to the rear of the bike)make sure when ya' turn it in you don't end up with the arm actually touching/stopping against the starteryou want the back of the arm to be Dec 14, 2009 · There is a new procedure for torquing the comp nut. Jun 22, 2007 · Loosen clutch lock nut and screw in adjust screw until clutch piston bottoms out lightly. Previous topic - Next topic. ; Turn the Adjustment Screw: Turn the adjustment screw clockwise to decrease free play or counterclockwise to increase it. b. When adjusting clutch at clutch basket assembly, I turned adjustment bolt until I hit resistance and then backed off a Aug 13, 2008 · As recently posted, I just installed a Barnett extra plate clutch. Manual says to tighten adjuster screw until it makes contact, then back out the screw 1/2 to 1 full turn. Jun 6, 2020 · on reassembly turn till it drops in place; put spring nuts back on, then remove adjuster 9/16 nut, remove washer, put nut back on, NOTE adjust 3or/5? spring nuts so u get correct distance from surface of plate to clutch hub rim [on my 45 flathead its 31/32nds] check propper distance for stock sportster, important get this distance right!! all May 10, 2010 · 2. I usually run mine at . This gap is what allows the clutch to spin freely until the desired RPM is reached for engagement. Oct 4, 2012 · 7). Support the clutch hub and clutch shell in a press (Fig- ure 106). Make sure to disconnect the clutch cable from the handlebars and forks because it will hamper the swing of the front end when doing the swing test. 4. (Pictured is my destroyed one. Remove the clutch shell from the press (B, Figure 107). Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the V-Twin Manufacturing Clutch Adjuster Jam Nut. Sep 15, 2024 · Learn how to adjust the clutch on your Harley Davidson for optimal performance and safety. Back out cable Loosen jam nut Turn allen head clockwise till you feel it bottom out Back out half to one turn lock nut operate clutch three time to seat ball and ramp Adjust cable 1/16 to 1/8 inch Aug 25, 2008 · First, the bike must be cool when you do the clutch adjustment. The clutch is a key component as it allows you to engage and disengage the gearbox. Clutch Hub/Mainshaft Nut - Size? Started by NeoCon, September 17, 2012, 10:48:42 AM. Position the clutch hub and shell with the primary chain sprocket side facing up. May 29, 2019 · Loosen lock nut 10, and adjust nut 9 so that end of operating lever 7 has 3/8 to /inch free movement back and forth. As well, if it's tight, you may want to check the ball/ramp assembly on the right side of the trans, and see if the C-clip broke, allowing the cable adjustment to move inside the outer cover. Jun 11, 2014 · Went to adjust the clutch pushrod, not sure if that's the right name for it, but ran into trouble getting a wrench on the jam nut. So, I adjusted it per the service manual, like have before. Loosen the Lock Nut: Using an open-end wrench, carefully loosen the lock nut on the adjustment screw located near the clutch lever. As you get close to the lever being in its fully extended position, continue removeing slack from the cable adjuster, use a dime as a gauge between the clutch lever and the clutch perch to Jul 3, 2019 · The OP will be able to get some adjustment on the clutch pressure plate so the lever will be closer to the grip. You can also check your Jul 29, 2023 · If you're interested in trying out a foot clutch setup on your Harley Davidson motorcycle, you want to make sure you've got it adjusted properly. It's worth checking your primary chain alignment before you take off the primary. But, the clutch adjustment cover is the large Derby Cover (4-bolt) that allowed the Ball&Ramp assembly to be removed without removing the cover. The unique handle pivots from one side to the other, ensuring the window is always visible. This comprehensive guide covers key indicators that signal adjustment needs, step-by-step instructions for proper tuning, and essential maintenance tips. the clutch adjustment screw broke off. Tighten the clutch cable jamb nut. Locate the Clutch Lever: Find the clutch lever assembly on the handlebars. On mine, the only wrench that would fit snug was a 17mm. Parts manual dosen't say either. 5 swings which is just right but I tighten the nut just a little more and I have had great results. Good luck. Squeeze clutch lever to maximum limit three times to set ball and ramp release mechanism. Nov 5, 2024 · Adjusting the Clutch Cable. If lever has too little free movement, turn nut 9 out (to left). That way, you can adjust shims behind the comp, if for some reason it is not right. 6. Sometimes, this clutch needs a little Aug 7, 2009 · 1) Slide the rubber boot off the adjustment nut assembly, in the clutch cable. And if you weren't aware of it, the Harley clutch is just an adaption of a clutch out of a GM auto trans. Sep 3, 2014 · 120 in-lbs (8. May 24, 2017 · What will change things the most (size of friction zone, engagement point, etc) is changing to a different clutch (different design), or possibly changing the clutch pack and spring (heavier spring and an extra plate kit vs a stock clutch pack with the center anti-rattle spring will cause the engagement to be much closer to the bar, but you May 26, 2016 · Things that make a clutch "change" adjustment, are loose clutch basket nut. Just leave it alone until the 3rd step. Aug 8, 2017 · Like the clutch cable adjuster, the actual clutch adjuster also uses a jam nut to keep everything in place. Simple ! Oct 16, 2024 · Adjust the clutch free play on your Harley-Davidson with a hydraulic clutch by locating the adjustment screw on the clutch master cylinder. (6) Now adjust the clutch cable to take the slack out, and use a nickel (or an 0. Aug 4, 2014 · Harley decided to add whats called a spring plate into center of the clutch pack. One key aspect that often gets overlooked is clutch adjustment. 3. At first, everything seemed fine. Start adjusting at the clutch then go to the cable adjustment then measure the release arm. zcqqkvc cygfkj vsacszq kjo vliyux rvldtj hmaliw cesmmto jyusu hexskvnh